Precision Engineering Excellence

Advanced Mold & Tooling Design

State-of-the-art mold engineering with Swiss Mikron CNC precision, delivering ±0.05mm tolerance for complex silicone manufacturing applications.

Advanced mold tooling design
±0,05 mm
Tolérance de précision

Notre Design Process

From concept to production-ready tooling, our systematic approach ensures optimal manufacturability and cost-efficiency.

1

Design Analysis

Comprehensive DFM review using advanced CAD/CAE simulation to optimize part geometry and material flow.

  • 3D CAD Modeling
  • Mold Flow Analysis
  • Tolerance Validation
2

Tooling Engineering

Precision mold design with optimized cooling channels and ejection systems for maximum efficiency.

  • Multi-Cavity Design
  • Hot Runner Systems
  • Conformal Cooling
3

CNC Machining

Swiss Mikron 5-axis CNC precision machining with hardened steel and aluminum tooling materials.

  • 5-Axis Machining
  • EDM Processing
  • Surface Polishing
4

Testing & Validation

Rigorous first article inspection with German Zeiss CMM verification ensuring production readiness.

  • CMM Inspection
  • Trial Production
  • Process Optimization
15-25
Days Lead Time
500K+
Cycle Lifespan
±0,05 mm
Tolérance de précision
100%
First Article Inspection

Advanced Fabrication Technology

Our tooling facility leverages cutting-edge CNC machining centers and precision measurement systems to deliver molds that exceed industry standards.

Swiss Mikron CNC Centers

5-axis simultaneous machining with 0.001mm repeatability for complex cavity geometries and fine surface finishes.

German Zeiss CMM Inspection

Full 3D coordinate measurement verification ensuring dimensional accuracy and geometric tolerances compliance.

EDM & Wire Cutting

Electrical discharge machining for hardened steel components and intricate detail work with superior surface quality.

CNC machining center
0.001mm
Machining Accuracy
24/7
Production Capability

Tooling Specializations

Comprehensive mold solutions optimized for various silicone manufacturing processes and production volumes.

LSR Injection Molds

Precision liquid silicone rubber molds with cold runner systems for medical and consumer products.

  • 2-32 Cavity Configurations
  • Cold Runner Systems
  • Medical Grade Finish

Compression Molds

High-volume solid silicone compression tooling for automotive and industrial applications.

  • Multi-Cavity Design
  • Hardened Steel Construction
  • 500K+ Cycle Life

Overmolding Tools

Two-shot and insert molding systems for plastic-silicone composite products.

  • Insert Positioning Systems
  • Multi-Material Bonding
  • Automated Transfer

Prototype Molds

Rapid aluminum tooling for design validation and low-volume production testing.

  • 7-10 Day Turnaround
  • Aluminum 7075 Construction
  • 10K-50K Shots

Multi-Color Molds

Advanced sequential injection systems for multi-color silicone product manufacturing.

  • Rotary Table Systems
  • 2-4 Color Capability
  • Precise Color Registration

Texture & Finishing

Specialized surface treatments including VDI, EDM, and custom texture applications.

  • VDI 3400 Standards
  • Mirror Polishing Ra 0.05
  • Custom Logo Etching
Quality inspection process

Rigoureux Contrôle de la qualité

Every mold undergoes comprehensive validation protocols ensuring dimensional accuracy, surface quality, and production performance before delivery.

First Article Inspection

Complete dimensional verification using German Zeiss CMM systems with full GD&T compliance reporting and material certification documentation.

Production Trial Runs

Minimum 100-shot validation cycles with statistical process control monitoring, cycle time optimization, and defect rate analysis before approval.

Lifetime Support

Comprehensive mold maintenance programs with preventive service schedules, spare parts inventory, and rapid repair response within 48 hours.

Success Stories

Real-world examples of how our advanced tooling solutions deliver measurable results for global manufacturers.

Medical device tooling
Dispositifs médicaux

Surgical Component Mold

32-cavity LSR injection mold with ISO 13485 cleanroom validation for medical-grade catheter components.

Délai d'exécution 18 Days
Tolerance ±0.03mm
Cycle Life 1M+ Shots
Automotive tooling
Automobile

Automotive Seal Tooling

High-volume compression mold for EPDM door seals with integrated trim-in-place design features.

Délai d'exécution 25 Days
Cavities 8 Cavity
Matériau H13 Steel
Consumer product tooling
Produits de consommation

Multi-Color Kitchenware

Two-shot LSR mold with rotary table system for FDA-approved food-grade silicone kitchen utensils.

Délai d'exécution 22 Days
Colors 3 Colors
Certification FDA/LFGB

Prêt à démarrer votre Tooling Project?

Partner with Guangdong Dibo Technology for precision mold engineering backed by 25+ years of manufacturing excellence. Get expert DFM consultation and competitive tooling quotes within 24 hours.

Free DFM Analysis

Submit your 3D files for complimentary design for manufacturability review

24-Hour Quote

Receive detailed tooling proposal with timeline and cost breakdown

Expert Support

Direct access to certified mold engineers throughout your project

Trusted by leading manufacturers worldwide

Certifié ISO 13485
IATF 16949 Automotive
Plus de 25 ans d'expérience
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