Advanced Manufacturing Infrastructure

Fabricación Capabilities

Explore our state-of-the-art facilities, precision equipment, and comprehensive quality systems that deliver excellence in silicone manufacturing

24
Líneas de producción LIM
30
Molding Machines
6000m²
Sala blanca ISO 8
±0,05 mm
Tolerancia de precisión

Fabricación Processes

Advanced production technologies delivering precision, consistency, and scalability across diverse silicone applications

Liquid Injection Molding
24 Lines

Moldeo por inyección líquida (LIM)

High-precision automated LSR injection molding for complex geometries with superior dimensional accuracy and surface finish.

  • Shot weights: 10g - 2000g per cycle
  • Automated material feeding & degassing systems
  • Multi-cavity molds with hot runner technology
  • Cycle times: 30-120 seconds depending on part size
Ideal for medical, automotive, consumer electronics
Compression Molding
30 Machines

Moldeo por compresión de sólidos

High-volume production of solid silicone parts with excellent material utilization and cost-effectiveness for larger components.

  • Press tonnage: 50T - 500T capacity range
  • Programmable temperature control (150°C - 200°C)
  • Multi-color molding & insert molding capabilities
  • Suitable for seals, gaskets, keypads, large components
Best for industrial seals, automotive parts, consumer goods
Overmolding
Specialized

Overmolding & Insert Molding

Advanced multi-material bonding technology for complex assemblies, combining silicone with plastics, metals, and textiles.

  • Silicone-to-plastic bonding (PC, ABS, PA, PP, TPE)
  • Metal insert encapsulation for electronic components
  • Automated insert placement with vision verification
  • Eliminates secondary assembly operations
Perfect for grips, handles, wearables, smart devices
Secondary Operations
Value-Added

Secondary Operations & Assembly

Comprehensive post-molding services delivering finished products ready for direct market distribution.

  • Automated deflashing & precision trimming
  • Silk-screen printing, pad printing, laser etching
  • Surface coating: hydrophobic, anti-bacterial, UV resistant
  • Clean room assembly, packaging, labeling services
Complete turnkey solutions from raw material to finished goods

Production Flow Excellence

1

Material Preparation

Automated weighing, mixing, degassing

2

Precision Molding

Temperature & pressure controlled injection

3

Inspección de calidad

100% vision system verification

4

Secondary Processing

Deflashing, printing, assembly

5

Final Packaging

Clean room packing & labeling

Tooling & Customization

In-house precision mold design and fabrication capabilities ensuring rapid prototyping and cost-effective production tooling

Advanced Mold Making

State-of-the-art CNC machining centers and EDM equipment delivering precision tooling with exceptional surface finishes.

Swiss Mikron CNC Machining

5-axis simultaneous machining for complex mold geometries

DMG MORI High-Speed Milling

Mirror-finish surface quality (Ra 0.2μm achievable)

Wire EDM & Sinker EDM

Precision cavity cutting with ±0.002mm tolerance

Hot Runner Systems Integration

Yudo, Mastip, Incoe multi-cavity hot runner technology

CNC Machining
±0.002mm
Mold Tolerance
Ra 0.2μm
Surface Finish
10-15 Days
Prototype Tooling
1M+ Shots
Tool Life Cycle

Comprehensive Customization Options

Color Matching

  • - Pantone color matching system
  • - Custom color formulation
  • - Multi-color molding capabilities
  • - Translucent & opaque options

Surface Textures

  • - Matte, glossy, soft-touch finishes
  • - Leather grain, wood grain textures
  • - Custom logo embossing/debossing
  • - Anti-slip pattern design

Hardness Range

  • - 10A - 80A Shore hardness range
  • - Multi-durometer molding
  • - Soft-touch & rigid combinations
  • - Custom compression set testing

Materials & Control de calidad

Premium-grade materials with comprehensive testing protocols ensuring consistent performance and regulatory compliance

Medical Grade LSR

USP Class VI, ISO 10993 biocompatible silicone for medical devices and implantable applications

FDA 21CFR 177.2600

Food Grade LSR

FDA approved platinum-cured silicone for food contact applications and baby products

LFGB & FDA Compliant

Automoción

High-temperature resistant silicone and EPDM rubber for automotive sealing systems

ISO/TS 16949:2016

Industrial Grade

High-performance silicone with enhanced tear strength and chemical resistance

Custom Formulations

Advanced Testing Laboratory

Dimensional Inspection

German Zeiss CMM with ±0.001mm accuracy for 100% critical dimension verification

Material Testing

ASTM D412/D624 tensile & tear strength analysis, hardness, compression set validation

Vision Inspection

Automated optical inspection systems for surface defects, flash, contamination detection

100%
Incoming Material Inspection
AQL 1.5
Statistical Sampling Standard
ISO 8
Cleanroom Classification
24/7
Quality Monitoring

International Certifications

ISO 13485:2016

Medical Device Quality Management System

ISO/TS 16949:2016

Automotive Quality Management System

ISO 9001:2015

Quality Management System Standard

BSCI y Disney FAMA

Social Compliance & Ethical Manufacturing

Material Compliance

FDA 21CFR 177.2600

Food Contact Silicone Rubber Approval

USP Clase VI

Biological Reactivity Testing - Medical Grade

LFGB Germany

Food & Consumer Goods Regulation

RoHS & REACH

EU Chemical Substance Restrictions

Industries & Applications

Serving diverse global markets with specialized silicone solutions tailored to industry-specific requirements

Productos sanitarios

Medical & Healthcare

ISO 13485 certified medical-grade silicone components with USP Class VI biocompatibility

  • - Surgical instrument grips & handles
  • - Catheter balloons & seals
  • - Respiratory masks & tubing
  • - Implantable device components
Automoción

Automotive Industry

IATF 16949 certified high-temperature resistant sealing solutions for automotive applications

  • - Engine gaskets & O-rings
  • - Weather seals & door gaskets
  • - Vibration dampeners & bushings
  • - Sensor housings & connectors
Electronics

Electrónica de consumo

Precision silicone components for smartphones, wearables, and smart home devices

  • - Smartphone cases & keypads
  • - Smartwatch bands & seals
  • - Earphone tips & cable grips
  • - Waterproof seals & gaskets
Baby Products

Baby & Childcare

FDA food-grade silicone products safe for infants with CPSIA compliance

  • - Baby bottle nipples & teethers
  • - Pacifiers & feeding utensils
  • - Silicone bibs & placemats
  • - Bath toys & safety products
Kitchenware

Kitchenware & Home

LFGB & FDA approved food-grade silicone for cooking and household applications

  • - Baking molds & spatulas
  • - Pot holders & trivets
  • - Collapsible storage containers
  • - Sealing rings & lids
Industrial

Industrial & IoT

Durable silicone solutions for industrial equipment and smart device integration

  • - Sensor housings & enclosures
  • - Cable grommets & strain reliefs
  • - Vibration isolators & dampeners
  • - Waterproof membrane switches
Ready to Start Manufacturing?

Have a Custom Silicone Project?

Partner with our experienced engineering team to transform your product vision into reality. From prototype to full-scale production, we deliver precision manufacturing solutions tailored to your specifications.

Free DFM Analysis

Design optimization recommendations from our expert engineers

24-Hour Response

Rapid quotation and technical consultation turnaround

Quality Guarantee

ISO certified manufacturing with comprehensive testing

Trusted by leading brands worldwide • ISO 13485 & IATF 16949 Certified • 25+ Years Manufacturing Excellence

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