Advanced Mold & Tooling Design
State-of-the-art mold engineering with Swiss Mikron CNC precision, delivering ±0.05mm tolerance for complex silicone manufacturing applications.
Our Design Process
From concept to production-ready tooling, our systematic approach ensures optimal manufacturability and cost-efficiency.
Design Analysis
Comprehensive DFM review using advanced CAD/CAE simulation to optimize part geometry and material flow.
- 3D CAD Modeling
- Mold Flow Analysis
- Tolerance Validation
Tooling Engineering
Precision mold design with optimized cooling channels and ejection systems for maximum efficiency.
- Multi-Cavity Design
- Hot Runner Systems
- Conformal Cooling
CNC Machining
Swiss Mikron 5-axis CNC precision machining with hardened steel and aluminum tooling materials.
- 5-Axis Machining
- EDM Processing
- Surface Polishing
Testing & Validation
Rigorous first article inspection with German Zeiss CMM verification ensuring production readiness.
- CMM Inspection
- Trial Production
- Process Optimization
Advanced Manufacturing Technology
Our tooling facility leverages cutting-edge CNC machining centers and precision measurement systems to deliver molds that exceed industry standards.
Swiss Mikron CNC Centers
5-axis simultaneous machining with 0.001mm repeatability for complex cavity geometries and fine surface finishes.
German Zeiss CMM Inspection
Full 3D coordinate measurement verification ensuring dimensional accuracy and geometric tolerances compliance.
EDM & Wire Cutting
Electrical discharge machining for hardened steel components and intricate detail work with superior surface quality.
Tooling Specializations
Comprehensive mold solutions optimized for various silicone manufacturing processes and production volumes.
LSR Injection Molds
Precision liquid silicone rubber molds with cold runner systems for medical and consumer products.
- 2-32 Cavity Configurations
- Cold Runner Systems
- Medical Grade Finish
Compression Molds
High-volume solid silicone compression tooling for automotive and industrial applications.
- Multi-Cavity Design
- Hardened Steel Construction
- 500K+ Cycle Life
Overmolding Tools
Two-shot and insert molding systems for plastic-silicone composite products.
- Insert Positioning Systems
- Multi-Material Bonding
- Automated Transfer
Prototype Molds
Rapid aluminum tooling for design validation and low-volume production testing.
- 7-10 Day Turnaround
- Aluminum 7075 Construction
- 10K-50K Shots
Multi-Color Molds
Advanced sequential injection systems for multi-color silicone product manufacturing.
- Rotary Table Systems
- 2-4 Color Capability
- Precise Color Registration
Texture & Finishing
Specialized surface treatments including VDI, EDM, and custom texture applications.
- VDI 3400 Standards
- Mirror Polishing Ra 0.05
- Custom Logo Etching
Rigorous Quality Control
Every mold undergoes comprehensive validation protocols ensuring dimensional accuracy, surface quality, and production performance before delivery.
First Article Inspection
Complete dimensional verification using German Zeiss CMM systems with full GD&T compliance reporting and material certification documentation.
Production Trial Runs
Minimum 100-shot validation cycles with statistical process control monitoring, cycle time optimization, and defect rate analysis before approval.
Lifetime Support
Comprehensive mold maintenance programs with preventive service schedules, spare parts inventory, and rapid repair response within 48 hours.
Success Stories
Real-world examples of how our advanced tooling solutions deliver measurable results for global manufacturers.
Surgical Component Mold
32-cavity LSR injection mold with ISO 13485 cleanroom validation for medical-grade catheter components.
Automotive Seal Tooling
High-volume compression mold for EPDM door seals with integrated trim-in-place design features.
Multi-Color Kitchenware
Two-shot LSR mold with rotary table system for FDA-approved food-grade silicone kitchen utensils.
Ready to Start Your Tooling Project?
Partner with Guangdong Dibo Technology for precision mold engineering backed by 25+ years of manufacturing excellence. Get expert DFM consultation and competitive tooling quotes within 24 hours.
Free DFM Analysis
Submit your 3D files for complimentary design for manufacturability review
24-Hour Quote
Receive detailed tooling proposal with timeline and cost breakdown
Expert Support
Direct access to certified mold engineers throughout your project
Trusted by leading manufacturers worldwide